AMANA ACID BRICKS AND REFFRACTORIES

AMANA Acid Lining & Refractories Pvt ltd

Acid Resistance Lining Products

Acid resistant bricks are made of raw materials, such as clay of suitable composition with low lime and iron content, feldspar, flint or sand and vitrified at high temperatures in ceramic kilns. Durachem bricks are normally installed with chemical resistant mortars. They are available in different sizes and shapesbedded and jointed with acid proof cements. The cements used are depending on the chemical condition and temperature up to its specific limitations. We manufacture as per relevant IS/ASTM standards.

Acid Resistant Bricks

We are largest manufacturer and supplier of high quality acid resistant bricks, acid proof bricks, chemical resistant brick, anti acid bricks, anti abrasion bricks, acid alkali resistant bricks exporter in all over the world. Our acid resistant bricks are used for masonry constructions and floorings subject to acid attack, lining of chambers and towers in chemical plants, lining of sewers carrying industrial effluents and to prevent deterioration of the surface by acids except hydrofluoric acid and perchloric acids.

Acid resistant bricks are made of raw materials, such as clay of suitable composition with low lime and iron content, feldspar, flint or sand and vitrified at high temperatures in ceramic kilns. Durachem bricks are normally installed with chemical resistant mortars. They are available in different sizes and shapesbedded and jointed with acid proof cements. The cements used are depending on the chemical condition and temperature up to its specific limitations. We manufacture as per relevant IS/ASTM standards.

Our Acid proof bricks properties:

1. Strong acid resistance
2. Wear resistance
3. Low water absorption
4. Low apparent porosity resistance
5. High temperature resistance
6. Good thermal shock resistance
7. High mechanical strength

Applications Industries

• Chemical Plants
• Dairy food and beverages
• Iron & Steel Plants
• Petrochemical Plants
• Oil & Gas Refineries
• Pulp & paper Industries
• Thermal Power plants
• Battery Manufacturing Unit
• Automobile & Ancillary Unit

Acid Proof Bricks Manufacturers in India

AMANA designs acid proof bricks for specialized equipments where arch, corbel, coving dome shaped and tongue – groove bricks are used. We supply acid alkali resistant bricks in various shapes, sizes and thickness. Our standard thicknesses are 25mm, 40mm and 75mm but other thickness are manufactured as per request.

Acid Alkali Resistant Bricks Specification

IS 4860 ( Class I )

2.2

2

700

100

1.5

2

Specification Characteristic

Warpage in mm, max

2

Compressive strength, kg/cm2 , min

Flexural strength kg/cm2 , min

% Resistance to acid, max

Resistance to wear, mm, max

High Quality Acid Proof Bricks Supplier & Exporter from India

We are a reputed and known company for manufacturing high quality and durable acid resistant bricks, chemical resistant bricks, acid proof bricks from India and exporting to Dubai, UAE, Sri Lanka, Nepal, Bangladesh, Vietnam, Maldives, Malaysia, Dammam, Bahrain, Qatar, Abu Dhabi, Oman, Jeddah, Riyadh (Saudi Arabia), South Africa, Ghana, Ethiopia, Sudan, Nigeria, Egypt, Kuwait, Fujairah, UAE, Thailand, Philippines, Papua New Guinea, Indonesia, Bhutan, Congo, Tanzania, Namibia, Botswana, Brazil, Chile, Bolivia, Peru, Colombia, Venezuela, Suriname, Argentina and all over the world.

Acid Resistant Tiles

Our Acid proof tiles, Acid alkali resistant tiles, Chemical resistant tiles are fully vitrified tiles which are manufactured using special non ferrous clay, processed at extremely high temperatures this process causes the raw materials to fuse and form a compact mass with an extremely low water absorption of less than 0.5% resulting in the formation of a very strong body with a flexural strength of 38 N/mm2, solid through color fade proof with a very hard surface Mohs hardness of 7.

The acid resistant tiles come in a range of sizes and thicknesses from ranging from 8-25mm. Our acid proof tiles meet stringent specification norms of IS 4457:2007 and relevant ASTM/DIN standards which ensure excellent performance in Acid/Alkali/Chemical (expect Hydrofluoric acid and its derivatives).

Amana is providing acid resistant bricks & tiles in different thicknesses as per ASTM C279,IS 4860,IS 4457 & DIN Standard with the help of Dry Process  and are used as per the requirement. Our Bricks and tiles can resist highly concentrated acid, low water absorption, highly mechanical Strength, etc. This process results in bricks and tiles that resist virtually all corrosive liquids and gasses, expect for acid fluorides and strong hot caustics.         

Properties

Standard Specification for Acid Resistant Brick and Tiles As per ASTM C279
Designation Modulus Of Rupture (Brick Or Tile Flat Wise)Min. psi Water Absorption Minimum % by 2h Boiling Test H2SO4 Solubility Maximum % Weight Loss
Type-I 1000-1250 6-7 20
Type-II 1000-1250 4-5 12
Type-III 1000-1250 1-1.5 8
SPECIFICATIONS:-
SR NO. PROPERTY UNIT OUR TYPICAL VALUE
Type-III Type-I & II
1 Bulk Density gm/cc >2.3 >2.28
2 Water Absorption % <1 <4-6
3 Modulus Of Rupture Psi >1400 >1300
4 Acid Solubility % <5 <10
5 Size Tolerance % ± 3 ± 3
6 Warpage MM 3.2 3.2
Our Standard Size for Acid Proof/Resistant Tile:-
SR NO. SIZE IN (MM) (Length x Width) THICKNESS (MM)
1 200X100 12,15,20
2 230×115 12,15,20
3 300X300 10,12,15,20
4 400X400 12
Our Standard Size for Acid Proof/Resistant Brick:-
SR NO. SIZE IN (MM) (Length x Width) THICKNESS (MM)
1 230X115 25 & 30
2 230×115 38 & 40
3 230X115 50
4 230X115 65
5 230X115 75
6 230X115 100
Note: We are manufacturing special size & special shaped Acid Resistant/Proof brick as per client requirement.

Standard Specification for Acid Resistant Brick and Tiles As per ASTM C279

DesignationModulus Of Rupture (Brick Or Tile Flat Wise)Min. psiWater Absorption Minimum % by 2h Boiling TestH2SO4 Solubility Maximum % Weight Loss
Type-I1000-12506-720
Type-II1000-12504-512
Type-III1000-12501-1.58

SPECIFICATIONS:-

SR NO.PROPERTYUNITOUR TYPICAL VALUE
Type-IIIType-I & II
1Bulk Densitygm/cc>2.3>2.28
2Water Absorption%<1<4-6
3Modulus Of RupturePsi>1400>1300
4Acid Solubility%<5<10
5Size Tolerance%± 3± 3
6WarpageMM3.23.2

Our Standard Size for Acid Proof/Resistant Tile:-

SR NO.

SIZE IN (MM)(Length x Width)

THICKNESS (MM)
1200X10012,15,20
2230×11512,15,20
3300X30010,12,15,20
4400X40012
Our Standard Size for Acid Proof/Resistant Brick:-
SR NO. SIZE IN (MM)(Length x Width) THICKNESS (MM)
1 230X115 25 & 30
2 230×115 38 & 40
3 230X115 50
4 230X115 65
5 230X115 75
6 230X115 100
Note: We are manufacturing special size & special shaped Acid Resistant/Proof brick as per client requirement.

STORAGE & SHELF LIFE

Bricks are to be stored away from water / rain water since dampness on the bricks affects the bonding of the acid proof cements.

HEALTH & SAFETY

While lifting and carrying the bricks, care should be taken that the corners / edges do not cut / damage hands. Normal (wear hand glows, tight fitting safety goggles and industrial shoes during manual handling)

WARRANTY

AMANA Products strives to ensure that any advice, information or recommendation given are appropriate and correct, it cannot accept any liability directly or indirectly arising out of the products, since the method and place of application of the products are beyond its control. Its guarantee is therefore limited to the quality of materials delivered.

Acid Resistant Tiles Manufacturers India

Our acid proof tiles provide excellent abrasion resistance, anti-skid properties for worker safety and high aesthetic appeal. We also provide specialized corner tiles for reducing chances for acid attack through construction joints. Our standard sizes are 200×100, 200×200 & 300×300 millimeters.

MAJOR EXPORT CUSTOMER LIST

Sr. No Scope of Work YEAR Site &   Contact Address
1 Project Executed through Saudi Client for Acid Lining, FRP coating & Mortars 2012 SABIC, PETROKMEYA PLANT
2 Material supplied to client for TSU-8301 Complete Internal Lining Replacement & Repair of Scrubbers 2012 SABIC, PETROKMEYA PLANT
3 Inspect & Repair DKR Channel U-55/58 Acid Resistance 2013 Brick Lining work in the Vcm area. 833 sqmt 2013 SABIC, PETROKMEYA PLANT
4 Carried out through Saudi Client the Inspect & Repair DKR Channel U-55/58 T/ Around work 2014 SABIC, PETROKMEYA PLANT
5 Acid Bricks and mortar supplied to Saudi Client for DKR Channel repair of 1800 sqmt 2016 SABIC, PETROKMEYA PLANT
6 Supply of Acid Proof Bricks For Lining work in Acid Storage Tank. Size Of AR Brick : 230X115X38 Size Of AR Brick : 230X115X38 MM  2015 KONKOLA COPPER MINES PLC.CHINGOLA,ZAMBIA.
7 Supply of Acid Proof Bricks to contracting Company. Size Of AR Brick : 230X115X75 MM 2016 COMPANGNIE D” ELECTRICITE- DAKAR, SENEGAL
8 Supply of Acid Proof Bricks to contracting Company. Size Of AR Brick : 230X115X75 MM 2016 COMPANGNIE D” ELECTRICITE- DAKAR, SENEGAL
9 Installation New Lining Work in Acid tank & Repair that in ACID DYE Manufacturing Company. Size Of AR Tile : 230x115x20 mm 2016 THAI AMBICA CHEMICALS CO.LTD. – THAILAND
10 Supply of Acid Proof Bricks for Floor Lining Work. Size Of AR Brick : 230x115x38 MM 2016 – 2017 THAI RAYON PUBLIC CO.LTD. (BIRLA CELLULOSE)          – ANGTHONG THAILAND.
11 Supply of Acid Proof Bricks to contracting Company for maintenance of Chemical Plant. Size Of AR Brick : 230x115x38 MM 2017 Y.B.A KANOO CO.LTD-DAMAM , SAUDI ARABIA,
12 Acid Proof Bricks Lining work in ETP TANK & FLOOR. Size Of AR Brick : 230x115x38 MM & 230x115x75 MM 2017 KLJ GROUP. –              QATAR
13 Acid Proof Bricks Lining work in Pickling Plant Sump. Size Of AR Brick : 230x115x25 MM 230x115x38 MM &            230x115x75 MM 2017 NARAYANI STRIPS PVT.LTD. – NEPAL
14 Installation New Storage Tank & Repair their other storage tank in biggest Sulfuric Acid Manufacturing Plant at MOROCCO Size Of AR Brick : 230x115x30 MM 230x115x40 MM &                230x115x65 MM 2016 & 2019 SGTM-MOROCCO
15 Installation New Lining Work in Sodium Hypochlorite Manufacturing Plant (NCSP) Size Of AR Brick : 230x115x38 MM & 230x115x75 MM 2018 NATIONAL COMPANY FOR SULPHER PRODUCTS. SAUDI ARABIA
16 Supply of Acid Proof Bricks to contracting Company. Size Of AR Brick : 230x115x38 MM 2018 PHP INTEGRATED STEEL MILLS LTD. – CHHAGALNAIYA, BANGLADESH
17 Acid Proof Bricks Lining work in ETP TANK & FLOOR at Manufacturing Zinc Oxide Plant. Size Of AR Brick & Tile :230x115x20 MM 230x115x25 MM & 230x115x75 MM 2018 PIRAIKI METALS -GREECE,
18 Supply of Acid Proof Bricks to contracting Company. Size Of AR Brick : 230x115x38 MM 2019 SINAMM ENGINEERING LTD. DHAKA, BANGLADESH.
19 Supply of Acid Proof Bricks to contracting Company for Acid Proofing & Tank Linings. Size Of AR Brick & Tile :230x115x12 MM, 230x115x15 MM,230x115x20 MM 230x115x25 MM,230x115x38,230x115x50 MM & 230x115x75 MM 2019 VERNI SPECIALITY CONTRUCTION PRODUCTS – SOUTH AFRICA
20 Supply of Acid Proof Bricks to contracting Company. Size Of AR Brick : 230x115x38 MM 2019 MADI MOHAMMED MADI AL QAHTANI TRADING EST. MADI GROUP. – SAUDI ARABIA

High Quality Acid Proof Bricks Supplier & Exporter from India

Acid proof tiles manufacturer company in India, exporter of acid proof floor tiles in Dubai, UAE, Sri Lanka, Nepal, Bangladesh, Vietnam, Maldives, Malaysia, Dammam, Bahrain, Qatar, Abu Dhabi, Oman, Jeddah, Riyadh, South Africa, Ghana, Ethiopia, Sudan, Nigeria, Egypt, Kuwait, Fujairah, Thailand, Philippines, Papua New Guinea, Indonesia, Bhutan, Congo, Tanzania, Namibia, Botswana, Brazil, Chile, Bolivia, Peru, Colombia, Venezuela, Suriname, Argentina and all over the world.

Acid Reistance technical information :-

Major Milestones

c-279-acid-brick-500x500

ASTM C‐279 Acid Brick

Refractory-Standard-Anti-Acid-Resistant-Bricks

Anti Acid Bricks

high-alumina-refractory-brick-500x500

High alumina Refractory Tiles.

Pump Foundation

Drain

Tank Foundation

Tank Foundation

Tank farm

Saddle Support

Pickling

SAP Tower

Pickling Plant

SAP Arch

Floor

Beverage Plant Floor

Battery Room

Sulphur Burner

Sulphur Pit

Duct

Neturalisation Pit

Chimney

Rhepanol Primer

Contact Adhesive Over Primer

Fixing Rhepanol Sheet

Rhepanol laying in progress

Rhepanol lined drain

AR Brick lining over Rhepanol

Our Vendors and Trusted Associates

Our Vendors and Trusted Associates